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| Sortation | Contents | |
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| Dust test | Test Standards according to customer request method Test method : According to customer specification |
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| Climate sequence test | Test Standards IEC 60068-2-38 Z/AD Test method ① Test temperature : as Profile ② Test cycle : 00 h, 00 cycles |
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| Thermal shocks pre-aging test] | Test Standards IEC 60068-2-14 Na Test method ① Test temperature : Tmax 85℃, Tmin -40 ℃ ② No. of test cycle : 20 ③ Transition time : within 30s (2 zone elevation type) |
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| Temperature Measurement | Test Standards GMW3172, Nov. 2012, § 8.4.1 Test method Continuous Monitoring during Operating Type 3.2 phases Parameters : Troom, Tmin, Unom |
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| Dust test | Test Standards GMW3172, Nov. 2012, § 9.5.1 Test method Test Duration : 00 hrs |
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| Humid Heat Constant | Test method During the ON state, Continuous Monitoring is required. During the Sleep/OFF state, continuous parasitic current is monitored and recorded over the 2day test period to detect malfunctions during the test |
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| Thermal Shock Air-To-Air | Test Standards GMW 3431, GMW 3172, Sec 9.4.2 Test method Tmin, Tmax, Cycle 000cycle |
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| Storage/ Functional Temperature | Test method Place test samples in an environmental chamber. Lower the chamber air temperature to -40 °C, unless otherwise specified in the CTS, at a rate not exceeding 10 °C/minute. |
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| Temperature Measurement | Test Standards GMW3172/GMW3431 Test method Troom, Tmin, Unom Tpart_max_spec ≥ Tpart + (Tmax ? Tair_ambient) + DM |
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| Frost Test | Test Standards GMW 3172 Test method IEC 60068-2-30, Test Db, Damp heat, cyclic, with the temperature and humidity |
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| Cyclic corrosion test-Salt mist | Test method Duration: 00 hours Mist level: 0.00 ? 0.00 ml/h on 00 cm2 Number of Cycles: 00 Cycle (00 hours Salt, 00 hours Humidity) Mist level: 0.0 ? 0.0 ml/h on 00 cm2 |
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| Humid heat constant (HHCO) | Test Standards GMW 3172 Test method Temperature (+00 ± 00) °C Duration 00 days Relative Humidity (00 ± 00) % |
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| Humid Heat Cyclic (HHC) | Test Standards GMW 3172 Test method - Duration: 00 day cycles (total 00 days) - Temperature : +00 °C to +00 °C - Humidity: 00% |
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| Temperature Cycle (PTC) | Test Standards GMW 3172 Test method Number of PTC cycles : 000 Temperature Range : Tmin to Tmax Temperature Transition Rate : 00 - 00 K/minute |
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| Thermal Shock Air-To-Air) | Test Standards GMW 3172 Test method Number of Thermal Shock Cycles : 000 (Function check every 000 cycle) Temperature Range: Tmin to 00 |
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| High Temperature Degradation | Test Standards GMW 3172 Test method TRPS / TPH / Tmax and UA for operating type 0.0 / Umin / Umax |
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| Durability Reliability test | Test Standards GMW 3431 Test method · 00% of the test cycles shall be performed at Tmin · 00% of the test cycles shall be performed at Troom · 00% of the test cycles shall be performed at Tmax |
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| Humid Heat Constant | Test Standards GMW 3431, IEC 60068-2-38, Test Z/AD, Composite temperature/ humidity cyclic Test method Temperature: (+00±0)℃ , Relative Humidity: (00…00)% Duration: 00 hours |
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| Thermal shock Air to Air | Test Standards GMW 3431, ISO 16750-4, Temperature cycling |
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| Storage/functional temp | Test Standards GMW 3431, IEC 60068-2-1, Test Ab, Cold |
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| Humidity test for slip ring | Test Standards MIL-STD-810F, 507.4 |
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| Cold water shock test | Product Optical wave transformer Test Standards According to customer test standards Test method High and Low Temperature Test |
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| Thermal shock test for PCB | Product Turn Signal Lamp Test Standards According to customer test standards Test method Temperature (-00℃, 00시간 ~ 00℃, 00시간) |
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| Liquid resistance test | Test Standards ISO 16750-5 4.7 (table1,2) |
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| Thermal Shock Air-To-Air | Test Standards GMW 3172 Nov2012 Test method The 00 minute dwell period begins when he component is within 00°C of Tmin or Tmax Functional Status Classification shall be C |
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| Humid Heat Constant | Test method Functional Status Classification shall be A. The parasitic current shall not exceed the required limit or increase by > 00 % from the beginning of this test. Additionally, during the Visual Inspection and Dissection |
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| Frost Test | Test method 1.2 during cold phase 3.2 during exposure to high humidity. Functional Status Classification shall be A. Additionally, during the Visual inspection and Dissection ? DRBTR, there shall be no evidence of electromigration or dendritic growth. |
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| Low Temperature Wakeup | Test Standards GMW 3172 Nov2012 Test method Functional Status Classification shall be A Continuous Monitoring during Operating Type 3.2 phases |
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| Low temperature shock Test | Product HV wiring harness Test Standards Renault CDC36-05-009/--L Test method Min temperature : -00 ℃ Duration : 0 hr |
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| High temperature storage Test | Test method Max temperature : 00 ℃ Pour ink and water on the top of drum and proceed high temperature storage test. After the test, check whether ink wet passes through the stopper |
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| Thermal shock Test | Product PCB of Vehicle Control Module Test Standards According to customer’s request Test method Tmin : -00℃ ( 0 hr) / Tmax : 0℃ ( 0 hr) Total 00 cycle |
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| Temperature & Humidity Test | Test Standards According to customer’s request Test method Max temperature : 00 Min temperature : -00 Max humidity : 00% Data logging with data logger and can case |
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| Damp heat Test | Test method Max temperature : 00 Min temperature : -00 Max humidity : 00% Data logging with data logger, can case and data acquisition equipment |
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| Climatic sequence Test | Test Standards IEC 60068-2-38 Z/AD Test method Max temperature : 00 Min temperature : -00 Max humidity : 00% Data logging with data logger |
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| Dust Test/Solid Tightness Test | Test Standards ISO 20653 / GB 4208-2008 Test method Code : IP 0X Dust : Arizona A2 Duration : 00 cycle (00 min per 0 cycle) Data logging with Vecotr can case |
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| Thermal shock Test | Product Battery Module for Electronic Vehicle Test Standards IEC 60068-2-14 Na Test method Tmin : -00 ℃ ( 0 hr) / Tmax : 00 ℃ ( 0 hr) Total : 00 cycle |
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| Low Temperature Operation and Exposure Test |  |
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| Dust Test / Solid Tightness Test | Product Vehicle Interior and Exterior Electronic Device |
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| Sortation | Contents | |
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Mechanical shock |
Product AAA BBB System Test Standards According to customer request method Test method 00 g 00 ms (X,Y axis only, Total : 00 ) |
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| Vibration with thermal test | Test Standards according to customer request method |
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| Random vibration test | Test Standards according to customer request method Test method Vibration & Thermal test (Keep zero compression , filled volume 50%) |
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| Mechanical Shock –Collision | Test Standards GMW3172, Nov. 2012, § 9.3.3 Test method Acceleration : 000 G Shock Duration : 00 ms Shock Shape : Half Sine |
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| Vibration with thermal cycling test | Test Standards GMW 3431, GMW 3172, 9.3.1.3 Test method Vibration with Thermal Cycling 000 hour each X, Y and Z RMS Acceleration Value = 00.0 (m/s)^2 = 0.00 g |
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| High Performance Vibration | Test Standards According to customer standards Test method |
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| Vibration under temperature condition | Test Standards According to customer standards Test method Troom, Effective Acceleration = 00.00 m/s2 = 1.0 GRMS |
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| Shipping Vibration | Test Standards GMW 3172 Test method Troom, Effective Acceleration = 00.00 m/s2 = 0.0 GRMS |
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| Mechanical shock - collision | Test method Acceleration : 00 G Shock Duration : 00 ms Shock Shape : Half Sine Total number of Shocks: 00 in +X / -X Axis 00 in +Y / -Y Axis 00 in +Z / -Z Axis |
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| Vibration With Thermal Cycling | Test Standards GMW 3172 Test method Tmin, Tmax Duration: 00hrs (X-Axis) 00hrs (Y-Axis) 00hrs (Z-Axis) Effective Acceleration = 000m/s2= 00 GRMS |
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| Mechanical Shock Pothole |
Test method Troom Acceleration : 00G Shock Duration : 00ms Shock Shape: : Half Sine Total number of Shocks: 000 |
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| Vibration Test | Test Standards Test method |
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| Vibration Test | Test Standards Test method |
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| Vibration with thermal condition | Test Standards According to customer request method Test method 00 ~ 000Hz Sweep |
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| Vibration test | Product Motor System Test Standards According to customer request method Test method Random vibration 00~0,000Hz each direction Effective Acceleration : 00.00 Grms |
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| Vibration test | Product Motor Test Standards According to customer request method Test method Random vibration 00 ~ 0,000Hz each direction Effective Acceleration : 00.00 Grms |
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| Vibration test | Product Urea tank Test Standards KS R 1034 Test method 진동방향 : X, Y, Z (00.0 Hz, 00Grms) |
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| Vibration test for electronic device | Product Test Standards According to customer test standards Test method |
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| Shock test – Vibration | Test Standards MIL-STD-810F, 516.5 Test method Peak acceleration : 00G Duration time : 00ms |
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| Vibration and shock Test | Product Battery Cell for Electronic Vehicle Test Standards According to customer’s request Test method Vibration : 00 hr of random vibration per 3axis |
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| Sortation | Contents | |
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| Open Circuit – Single Line Interruption | Test Standards GMW3172, Nov. 2012, § 9.2.9 Test method Continuous Monitoring |
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| Continuous Short Circuit to Battery and to Ground | Test method 3.2 (with steady-state loads continuously on, PWM loads at minimum duty cycle for 00 minutes, 00 % duty cycle for 00 minutes and maximum duty cycle for 00 minutes). The following steady-state loads will be : Ua The following PWM loads will be : 00% |
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| Intermittent Short Circuit to Battery and to Ground | Test method 2.1/3.1/2.2/3.2 (with steady-state loads continuously on, PWM loads at minimum duty cycle for 00 cycles, 00 % duty cycle for 00 cycles and maximum duty cycle for 00cycles) |
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| State Change Waveform Characterization | Test method All transitions between possible operating types (e.g., 1.2 to 3.2 and 3.2 to 1.2), including internal state changes (e.g., shutdown phase, wakeup phase) |
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| Over voltage | Test Standards GMW3172, Nov. 2012 Test method All components in the vehicle that have power supplied by the vehicle battery 12 V wiring system |
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| Jump Start | Test Standards GMW3172, Nov. 2012, § 8.2.1 Test method Continuous Monitoring Parameters : Inputs to apply the disturbance |
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| 5-Point Functional/Parametric Check | Test method 1. -00C, 00V 2. -00C, 00V 3. 00C ,00V [Operating Type 3.2] 4. 00C, 00V 5. 00C, 00V |
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| Temperature Rise - Power On Mode | Test Standards GMW 3431, Sec 4.1.4 Test method The operating stabilization temperatures are to be monitored during the measurement |
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| Long-term overvoltage | Test Standards According to customer request method Test method Continuous Monitoring |
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| Slow decrease, quick increase of the supply voltage | Test Standards According to customer request method Test method Continuous Monitoring |
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| Contact Bounce | Test Standards GMW 3431, Sec 4.1.11 Test method OP Mode : 3.2, Continuous Monitoring |
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| Isolation Resistance | Test Standards GMW 3431, Sec 4.1.3 Test method Operating Mode : 1.1 / 1.2 |
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| Open Circuit Resistance | Test Standards GM2 3431, Sec 4.1.2 Test method N/A, Continuous Monitoring |
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| Contact Resistance | Test Standards GMW 3431, Sec 4.1.14 Test method Contact Resistance = (Eforward + Ereverse ) / (Iforward + Ireverse) |
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| ESD Test – Power ON Mode | Test Standards GMW3097 Test method EMC test in accordance with ISO 10605 - ESD specification(Ref) Battery voltage - 00 V Temperature & Humidity : 00 ℃ , 00% |
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| Contact Resistance Test | Test Standards GMW 3431 Test method Dry Circuit Contact Resistance Functional Status Classification shall be A |
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| Power Supply Interruptions | Test method |
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| Insulation Resistance | Test Standards GMW 3172 Nov2012 Test method Functional Status Classification shall be C. The insulation resistance shall be > 10x106 Ω. After the test, perform a 1-Point Functional /Parametric Check. |
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| BMS electronic Test | Product BMS Test Standards VW80000 Test method Load dump, Long-term overvoltage, Jump start, Transient overvoltage |
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| Over Voltage Test |  |
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| Reverse Polarity Test | |
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| Surface Temperature Rise Test | Product Vehicle Gear Shift Control Switch Test method |
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| Contact Bounce | Product : Vehicle Gear Shift Control Switch Monitor the contacts using an oscilloscope, strip chart recorder, or other data acquisition device capable of a minimum sample and storage rate of 40 MHz |
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| Sortation | Contents | |
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| Roll-over simulation | Product AAA BBB System Test Standards SAE J2464 |
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| Acoustic test | Test Standards SAE J366 |
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| Probe test for solid tightness test | Test Standards ISO 20653 |
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| Seal test | Test Standards according to customer request method Test method 5% saline at 0℃ with soluble ultra-violet dye Refer to next page about specific process |
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| Salt Fog Test | Test Standards According to customer request Test method 10Cycle ? 80 hours |
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| Salt spray with humidity functional endurance tes | Test method ① Test conditions 1. Salt spray : 00 h, 00 ℃, No humidity 2. Drying : 00 h, 00 ℃, Less than 00 % 3. Temp. and humidity : 00 h, 00 ℃, 00 % ② No. of test cycle : 00 h/per test, Total 00 cycles |
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| Mechanical Test [Mechanical Shock Test] |
Test Standards IEC 60068-2-27 Ea Test method ① Shock amplitude : 000 m/s^2 ② Shock duration : 00 msec ③ Test period : 0 shocks in each axes |
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| Mechanical Test [Falling tool shocks test] |
Test method ① Test temperature : Troom 00℃, Tmin -00℃ ② No. of test : All plane and one time per surface of specimen. ③ Test method (Drop height : 000mm) A400/50/23 : Striker Type "A", 000g, 00 ℃ A100/50/-30 : Striker Type "A", 000g, -00 ℃ |
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| Mechanical Test [Brackets, fasteners resistance test] |
Test Standards Customer standards Test method ① Test temperature : Room temperature (00 degree) ② Test time : 00 times each direction ③ Test direction : each 0 directions(+/-) at 0 points |
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| Mechanocal Test [Terminal strength test] |
Test Standards NISSAN 28400NDS00[7] Test method ① Test temperature : Tmin(- 00 ℃), Troom(00 ℃), Tmax(00 ℃) ② Test time and force : 00 times one direction, 000 N.m ③ Test direction : one direction at 00 terminal |
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| Fluid corrosion test | Test Standards RENAULT D47 1924/--A Test method : According to customer |
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| Free fall test | Test method Number of test samples : 00 · Drops per test sample : 00 · Troom · Drop Height : 00 m · Drop Surface: Concrete |
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| Sugar water function impairment | Test Standards GMW3172, Nov. 2012, § 9.5.6 Test method Continuous Monitoring Parameters : Troom |
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| Crush For Housing –Elbow Load | Test Standards |
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| Water test | Test Standards GMW3172, Nov. 2012, § 9.5.2 Test method Water Protection Code: 3 |
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| Mechanical overload | Test Standards GMW 3431, Sec 4.3.9 Test method N/A , Continuous Monitoring |
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| Connector Retention | Test Standards GMW 3431, Sec 4.3.4 Test method N/A , Continuous Monitoring |
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| Connector Insertion | Test Standards GMW 3431, Sec 4.3.3 Test method N/A , Continuous Monitoring |
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| Terminal Retention | Test Standards GMW 3431, Sec 4.3.2, GMW3191, Sec 4.2.5 Test method N/A , Continuous Monitoring |
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| Audible Sound | Test method Sound level checks are to be made using a sound level meter with an oscilloscope output at a point 900 mm from the face of the switch to the face of the microphone. |
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| Rattle Evaluation | Test method A-weighted sound pressure level Analysis range: 25 Hz to 20 kHz in 1/3 octave band format Measurement duration: 30 seconds in linear octave mode |
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| Displacement | Test Standards GMW 3431, Sec 4.1.6 Test method N/A , Continuous Monitoring |
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| 3D Measuring | Test Standards N/A Test method 3D measuring |
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| Sugar water function impairment | Test method Sugar water is defined as 000 ml of water with 000 g of sugar fully dissolved. Apply the sugar water onto the component from a distance of 000 cm and wipe away any standing or surface liquid. |
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| Crush for Housing Elbow Load |
Test method The component shall be set up to allow testing on all external surfaces with a 00.0 mm or larger diameter area. Subject the component to an evenly distributed 000 N force about any 00.0 mm diameter area for 0.0s |
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| Water Test | Product Control SW System for Vehicle Test Standards GMW 3172 Test method ISO 20653 |
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| Dust test | Test Standards GMW 3172 Test method ISO 12103-1, Arizona test dust, A2 fine test dust |
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| Rattle Evaluation | Test method A-weighted sound pressure level Analysis range: 00 Hz to 00 kHz in 1/3 octave band format. Measurement duration: 00 seconds in linear octave mode. |
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| Audible Sound Measurement | Test method Sound level checks are to be made using a sound level meter with an oscilloscope output at a point 000 mm from the face of the switch to the face of the microphone. |
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| Fatigue test under temperature condition | Test Standards Test method Parking Force : 000N.m , 00.0Hz , 000,000 cycle Drive Force : 000N.m , 00.0Hz , 0,000,000 cycle Temperature range : -00℃~000℃ |
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| Fluid Resistance Test | Test Standards ISO 16750-5 sec 4.7 Test method Test Code 1 : Spraying Test Code 2 : Brushing Test Code 3 : Wiping Test Code 4 : Pouring |
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| Audible sound | Test Standards GMW3431 Sec 4.1.10 Test method Sound level checks are to be made using a sound level meter with an oscilloscope output at a point 900 mm from the face of the switch to the face of the microphone. |
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| Durability Test | Test Standards According to customer request method Test method Parking 000N.m, 00.0Hz, 000,000 cycle Drive 000N.m, 00.0Hz, 0,000,000 cycle Temperature range -00℃~000℃. |
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| Salt Spray test for motor | Test Standards According to customer test standards Test method Corrosion test 300 hours total (000h + 000h) Functional feature : After 00 cycles After 00 cycles, i.e. a total duration of 000 hours |
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| Bending test for underwater cable | Test method Insert a cable sample to cable protector and lay a straight line on plate plane Pull both end side after connect a belt at the end side of a cable that make and keep 2 meter radius, |
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| Slip test for underwater cable protector | Test method Cable lift to vertical direction after insert a test sample in cable protector with/after bending. Suspend a weight, same as cable protector, to the gravity direction during 1 hour |
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| Drop impact test for underwater cable | Test method Height : 00m(1st), 00m(2nd) Impact Type : Free fall drop test) Weight : 000kg Type : Plate layer and vertical bar : 00~00 degree Impact area : bellow 000mm |
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| Cold water shock test | Function Check/Contact Resistance/ Open Circuit and Isolation Resistance Displacement/Force/Torque to Actuate/ Contact Bounce Rattle/Audible/Storage/ Functional Temperature Thermal Shock/Vibration Test |
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| Salt spray test | Test Standards Renault D17 1058/H Test method Salt spray 00 Hr 00 ℃ Drying 00 Hr 00 ℃ Humidity 00 Hr 00 % at 00 ℃ |
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| Cold water shock | Test method Max temperature : 00 ℃ Pour ink and water on the top of drum and proceed high temperature storage test. After the test, check whether ink wet passes through the stopper |
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| Free Fall | Test method Minor visible external damage to the component is permitted as long as it does not affect the performance, the attachment interface to the vehicle, or the surfaces visible to the customer. The component shall pass the 5-Point Functional /Parametric Check at the end of the test. |
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| Roll-over Test | Test Standards SAE J2464 Test method Rotate the DUT in 00, 000, 000 degree increments for one full revolution. Data logging with Vector can case |
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| Audible sound Test | Product Relay of Battery Pack for Electronic Vehicle Test Standards SAE J366 Test method Sound measurement for both the on-to-of and off-to-on mode of operations |
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| Solid tightness Test | Product Battery Pack for Electronic Vehicle Test Standards ISO 20653 Test method Code : IP 00 X |
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| Resistance to hot water Test | Product HV wiring harness Test Standards ISO 6722 Test method Check withstand voltage and Insulation resistance |
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| Torsion durability Test | Test Standards According to customer’s request Test method Force : 000Nm Frequency : 0.0HZ Cycle : 00,000,000 |
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| Internal corrosion Test | Test Standards ASTM D1384 Test method Circulate fluid to each sample for internal corrosion test. Duration : 000 hr |
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| Seal Test | Test Standards GM 3172, Jul, 2012 Test method Max temperature : 000 ℃ Min temperature : 00 ℃ Place DUT in each chamber with Max and Min temp during 00 min and complete 00 cycle |
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| Water Test / Liquid Tightness Test | Test method Code : IP X00 Water flow rate : 0.0+0.0-0 mm/min Exposure time : 0.0 min Position : Enclosure in 0 fixed positions, inclined by 00° |
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| Gas corrosion Test | Product Battery Module for Electronic Vehicle Test Standards IEC 60068-2-60 Ke Test method Method 00 Duration : 00 days |
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| Salt spray with humidity Test | Product Specimen of Battery Module for Electronic Vehicle Test Standards IEC 60068-2-11 ka Test method 00 hours spray and 00 hours rest |
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| Water Test/Liquid Tightness Test | Product Vehicle Mechanic System and LED Indicator Test Standards GMW 3172 Nov2012 Test method Water protection code(IPx) |
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| Audible Sound | Sound level checks are to be made using a sound level meter with an oscilloscope output at a point 900 mm from the face of the switch to the face of the microphone. |
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| Tension Test | Product Aluminum specimen Test Standards Test method |
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